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Rank: Administration         Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,861 Points: 20,900 Location: Northamptonshire, England
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Issue 15
Picture 1 shows the parts for this issue.
Start by assembling the right and left air intake ducts, (15C & 15B), pictures 2 and 3. Fit the air intake butterfly valve mount (15D) into the air intake throttle (15F), pictures 4 and 5.
Join the assembly to the air intake throttle body (15E) and secure it using a “C” screw, pictures 6 and 7.
Picture 8 shows the complete assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,861 Points: 20,900 Location: Northamptonshire, England
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Issue 16
Picture 1 shows the parts for this issue.
Begin by assembling the left intake manifold (16A) into the left intake manifold gasket (16F). Both parts are marked with the letter “L”, pictures 2 and 3. Do the same with the right manifold parts (16B & 16G), picture 4.
Fit the two manifold assemblies into the air filter housing (16C), picture 5. Place the tabs as shown in picture 6 and secure them in place using 4 x “G” screws.
Now attach the air intake throttle, from the previous issue, and attach it to the air filter housing, pictures 7 and 8. Fit the air intake cover onto the air intake housing and secure them using 2 x “C” screws, picture 9 and 10.
Fit the air intake duct assembly from the previous issue and attach it to the intake throttle body, picture 11.
Retrieve the engine assembly and fit the two breather pipes, the two longer ones (16D) into the two pins of the engine block. Take the engine breather pipe, the shorter one, (16E), and attach it to the end of the right intake manifold, picture 12.
Complete this stage by attaching the manifold onto the top of the engine. Carefully move the pipes to the side and push fit the pins on both the left and right manifolds into the engine block, picture 13.
That completes the assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,861 Points: 20,900 Location: Northamptonshire, England
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Issue 17
Picture 1 shows the parts for this issue.
Join the two halves of the left-hand PCV tubes (17A & 17B), by pressing the two ends together, picture 2.
Next, fit the end of the left exhaust manifold elbow (17D) onto the left exhaust manifold (17C), picture 3.
Press the end of the left-hand engine PCV tube into the rear hole in the rear end of the left cylinder head, picture 4.
Finally, push fit the pins on the left exhaust manifold into the holes in the left cylinder head, picture 5.
That completes the assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,861 Points: 20,900 Location: Northamptonshire, England
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Issue 18
Picture 1 shows the parts for this issue.
Join the two halves of the right-hand PCV tubes (18A & 18B), by pressing the two ends together, picture 2.
Next, fit the end of the right exhaust manifold elbow (18D) onto the left exhaust manifold (18C), picture 3.
Press the end of the left-hand engine PCV tube into the rear hole in the rear end of the right cylinder head, picture 4.
Finally, push fit the pins on the right exhaust manifold into the holes in the left cylinder head, picture 5.
Pictures 6 and 7 shows the complete assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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Rank: Administration Groups: Registered, Administrators, Global Forum Support, Moderator, Forum Support Team, Official Builds Joined: 04/01/2016 Posts: 6,861 Points: 20,900 Location: Northamptonshire, England
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Issue 19
Picture 1 shows the parts for this issue.
Start by fitting the pins of the fan blades (19B) into the centre of the fan grilles (19C), pictures 2 and 3.
Place the radiator fan shroud (19A) over the fan grills as illustrated in pictures 4, 5, 6 and 7.
Place the water tank cap (19D) into the top of the water tank (19E), pictures 8 and 9.
Picture 10 shows the complete assembly for this issue.
Markwarren attached the following image(s): Regards
Markwarren
(Mark) Admin
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